Humidifying module

ABSTRACT

The present invention is made for supplying the humidifying module, which has a water permeable hollow fiber membrane bundle, at the about center part of which an bottomed inner flow passage are inserted, which gives the improved output responsibility and the startup responsibility, and which can prevent the occurrence of the remained water, even if the fluid containing steam and condensed water is led to the inner flow passage.  
     For attaining these problems, there is provided a humidifying module comprising: a hollow fiber membrane bundle capable of performing a moisture exchanging between fluids streaming the inside and the outside thereof; an inner flow passage inserted into said hollow fiber membrane bundle at the about central part with respect to the thickness direction of said hollow fiber membrane bundle so that the total insertion length thereof may be shorter than the length in the longitudinal directions of said hollow fiber membrane bundle, and said inner flow passage has inlet and outlet capable of passing said fluid, and has a bottom located near said outlet; and a protrusion part disposed at said bottom so that it may be opposite to the flow direction of said fluid.

BACKGROUND OF THE INVENTION

[0001] 1. Field of the Invention

[0002] The present invention relates to a humidifying module, into which a water permeable hollow fiber membrane bundle installed in a housing is equipped, more specifically, a humidifying module having a inner flow passage for fluid passing, which gives the improved humidification responsibility at the time of startup etc.

[0003] 2. Prior Art

[0004] The humidifier disclosed in the Japanese unexamined patent publication H07-71795 is one of the examples of the humidifier, which adopts a conventional water permeable hollow fiber membrane. As shown in FIG. 9, a humidifier 100 has a housing 101 having the cylindrical shape, to which an inlet 102 and an outlet 103 for loading and discharging the dry air are provided, respectively. A hollow fiber membranes bundle 104, for example, consists of 5000 hollow fiber membranes, is installed within the housing 101.

[0005] At both end parts of the housing 101, a fixing part 105 and 105′ which holds both end parts of the hollow fiber membrane bundle 104 without closing it's hollows are provided, respectively. The fixing part 105 and 105′ are capped with a head cover 108 and 109, respectively. An inlet 106 for loading a humid air is formed on the head cover 108. An outlet 107 for discharging the humid air, from which moisture contained therein is separated and eliminated, is formed on the head cover 109.

[0006] In the humidifier 100 adopting the water permeable hollow fiber membrane, a humid air led through the inlet 106 is passed through the inside of each hollow fiber membrane of the hollow fiber membrane bundle 104. At this time, the moisture contained in the humid air is separated by the capillary condensation phenomenon, and then moved to the outer side of the hollow fiber membrane through the capillary of the hollow fiber membrane. The humid air form which moisture is separated is thus discharged through the outlet 107.

[0007] On the other hand, dry air (low humid gas) led through the inlet 102 is passed through the outside of each hollow fiber membrane of the hollow fiber membrane bundle 104. At this time, dry air is humidified by the moisture, which is separated from the humid air passing through the inside of the hollow fiber membrane and is moved to the outer surface of the hollow fiber membrane. The dry air after humidified is thus discharged through the outlet 103.

[0008] A humidifier, shown in FIG. 10, is the humidifier called as “an inner pipe type” by the applicant of the present invention. This humidifier 200 has a plumbing 206 having a barrier, which is served as the inner flow passage for loading the humid air into the hollow fiber membranes bundle 204. The plumbing 206 is inserted into the hollow fiber membrane bundle 104 at the central part in the thickness directions of it.

[0009] The hollow fiber membrane bundle 204, which consist of large number of the hollow fiber membranes, for example, 6000 hollow fiber membranes, is installed within the housing 201. At both end parts of the housing 201, a fixing part 205 and 205′ which holds both end parts of the hollow fiber membrane bundle 204 without closing it's hollows are provided, respectively.

[0010] A head cover 208 and 209 are provided on the fixing part 205 and 205′, respectively. An inlet 202 for leading a dry air is formed on the head cover 209. An outlet 203 for discharging dry air is formed on the head cover 208.

[0011] A plumbing 206, for leading the humid air into the hollow fiber membrane bundle 204 by passing the humid air through the through holes 206 out, is penetrated to the head cover 208.

[0012] The plumbing 206 is passing through both head cover 208 and fixing part 205 from the outer side, and the tip part of which is reached within the hollow fiber membrane bundle 204. In this case, the total length from inlet 206 a to outlet 206 out of the plumbing 206 is established so that it might be shorter than the total length in the longitudinal directions of the hollow fiber membrane.

[0013] An outlet 207 for discharging the humid air, from which moisture contained therein is separated and eliminated by the hollow fiber membrane bundle 204, is formed on the housing 201, which is arranged in the adjoining location with respect to the head cover 209 of above-described.

[0014] In the humidifier 200 adopting the water permeable hollow fiber membrane, a humid air reaches at the through hole 206 out by passing through the inside of the plumbing 206 from the inlet 206 a, and passes through the through hole 206. Then, the humid air streams the outside of each hollow fiber membrane of the hollow fiber membrane bundle 204.

[0015] At that time, the moisture contained in the humid air is separated by the capillary condensation phenomenon, and then passes through the hollow fiber and moves to the inside of the hollow fiber membrane. The humid air form which moisture is separated is discharged through the outlet 207.

[0016] On the other hand, dry air (low humid gas) is led through the inlet 202, and passes through the inside of each hollow fiber membrane of the hollow fiber membrane bundle 204. At this time, dry air is humidified by the moisture, which was separated from the humid air and had been moved to the inner surface of the hollow fiber membrane. The dry air after humidified is thus discharged through the outlet 203.

[0017] When the humidifier having above described conventional construction, for example, the humidifier 200 called as “an inner pipe type”, is applied to the fuel cell for humidifying the anode gas and cathode gas, the disadvantages as bellow tends to be arisen. In other words, the disadvantages due to the differences in the shape of a barrier bf at the bottom part 206 b of the plumbing 206 or the location of the bottom part 206 b tends to be arisen.

[0018] Since the exhaust gas (off-gas) discharged from a fuel cell containing steam and condensed water;

[0019] (1) If the condensed water remained at the bottom part 206 b of the plumbing 206 is arisen and is frozen at the time of low temperature, the fracture of the plumbing 206 tend to be arisen, because the stress caused by the volume expansion at the time of freezing may be applied to the plumbing of the inner flow passage.

[0020] (2) When the excessive change of the output power of the fuel cell is arisen, the time required for reaching at the demanded humidification amount comes to be long, because of the occurrence of the remained water at the bottom part 206 b or the time lag for loading the steam into the hollow fiber membrane bundle 204. That is, the operational responsibility becomes worse.

[0021] (3) If water is remained at the bottom part 206 b of the plumbing 20 and is cooled during the suspension time, such as night term, of the fuel cell, the humidification performance at the startup of the humidifier 200 becomes worse, because the high humid gas discharged from the fuel cell is cooled down by the cooled remained water. Thus, output responsibility or the startup responsibility of the fuel cell becomes worse.

SUMMARY OF THE INVENTION

[0022] The present invention is made for attaining these problems, and aim at providing the humidifying module having a water permeable hollow fiber membrane, at the about center part of which an bottomed inner flow passage are inserted. To be more precise, the present invention aim at providing the humidifying module which gives the improved output responsibility and the startup responsibility, and which can prevent the occurrence of the remained water, even if the fluid containing steam and condensed water is led to the inner flow passage.

[0023] For attaining these problems, there is provided a humidifying module comprising: a hollow fiber membrane bundle capable of performing a moisture exchanging between fluids streaming the inside and the outside thereof; an inner flow passage inserted into said hollow fiber membrane bundle at the about central part with respect to the thickness direction of said hollow fiber membrane bundle so that the total insertion length thereof may be shorter than the length in the longitudinal directions of said hollow fiber membrane bundle, and said inner flow passage has inlet and outlet capable of passing said fluid, and has a bottom located near said outlet; and a protrusion part disposed at said bottom so that it may be opposite to the flow direction of said fluid streaming the inside of said inner flow passage.

[0024] According to the present invention, the advantages as below cam be obtained.

[0025] (1) In the inner flow passage, the route section of the fluid becomes small as approaches to the downstream side (bottom side) from the tip part of the protrusion part. Thus, the flow rate of the fluid becomes high as approaches to the downstream side (bottom side).

[0026] (2) In the inner flow passage, the collision area with the fluid becomes gradually wide as approaches to the downstream side. Therefore, the fluid receives shear force along the surface of the protrusion part as the downstream side approaches, and is pushed toward the outer side. That is, fluid is pushed toward the outer side more certainly than the inner flow passage of conventional construction wherein the bottom part of the inner flow passage is plane shape and the fluid was received by the whole bottom part (plane surface).

[0027] (3) In the inner flow passage, as a result of the multiplier effect of these factors, the fluid is smoothly passed through the outlet even if steam and condensed water, which tends to be easily remained therein, are contained in the fluid.

[0028] As this, in the humidifying module according to the present invention, the occurrence of the remained fluid can be prevented. The problems, such as the fracture of the inner flow passage caused by the freeze of remained water, and the cooling down of the high-temperature gas discharged from the fuel cell by the remained water, can thus be prevented. Therefore, the humidifying module, which brings the efficient output responsibility and the startup responsibility to the fuel cell even if it is adopted to the humidification of the gas supplied to the fuel cell, is obtained.

[0029] In the present invention, preferably, said inner flow passage is formed in a cylinder shape, and said protrusion part is formed in a circular corn shape.

[0030] According to the present invention, furthermore, since the same circular members are adopted, that is, the shape of the inner flow passage is a circular cylinder hollow shape and the shape of the protrusion part is a circular cone. Thus, the humidifying module with superior workability can be obtained. Since the fluid comes to be supplied over the whole hollow fiber membrane bundle with sufficient fluid distribution toward the radius direction, the usability of the hollow fiber membrane can be improved.

[0031] In the present invention, furthermore, said outlet is through holes bored on the circumference wall of said inner flow passage near said bottom, and at least one through hole is positioned at the downstream side than a tip part of said protrusion part.

[0032] According to the present invention, the flow rate to the perpendicular direction of the fluid, in other wards, the rate of diffusion in the radial direction, is increased, because of arranging the through holes at the vicinity of the bottom part of the inner flow passage along the circumference of it. Thus, the fluid comes to be supplied over the whole hollow fiber membrane bundle with sufficient fluid distribution toward the radius direction, and then the usability of the hollow fiber membrane can be improved.

[0033] In the present invention, at least one through hole is positioned at the downstream side than the tip part of the protrusion part. (i) In the inner flow passage, therefore, the route section of the fluid becomes small as approaches to the downstream side (bottom side) from the tip part of the protrusion part. Thus, the flow rate of the fluid becomes high as approaches to the downstream side (bottom side).

[0034] (ii) In the inner flow passage, therefore, the protrusion part is provided at the bottom of the inner flow passage so that the tip part of the protrusion part may be opposite to the flow direction of the fluid streaming the inside. Thus, the collision area with fluid becomes gradually wide as approaches to the downstream side. Therefore, the fluid receives shear force along the surface of the protrusion part as the downstream side approaches, and is pushed toward the outer side. That is, fluid is pushed toward the outer side more certainly than the inner flow passage of conventional construction wherein the bottom of the plumbing is plane shape and the fluid was received by the whole bottom part (plane surface).

[0035] (iii) In the inner flow passage, as a result of the multiplier effect of these factors, when fluid is led to the inner flow passage, the fluid led therein is smoothly passed through the outlet, because at least one outlet is positioned at the downstream side than the tip part of the protrusion part.

[0036] If the outlet is positioned at the upstream side than the tip part of the protrusion part, since the passing of the fluid is disturbed by the fluid rebounded from the bottom, such excellent effectiveness is not obtained.

BRIEF DESCRIPTION OF THE DRAWINGS

[0037]FIG. 1A is a perspective view of the humidifying module according to the first preferred embodiment of the present invention.

[0038]FIG. 1B is a partially enlarged view of I-part of FIG. 1.

[0039]FIG. 1C is a sectional view along the line A-A′ in FIG. 1B.

[0040]FIG. 2A is a sectional view in the longitudinal direction of the plumbing into which the protrusion part according to the second preferred embodiment of the present invention is disposed.

[0041]FIG. 2B is a sectional view along the line B-B′ in FIG. 2A.

[0042]FIG. 3A is a sectional view in the longitudinal direction of the plumbing into which the protrusion part according to the third preferred embodiment of the present invention is disposed.

[0043]FIG. 3B is a sectional view along the line C-C′ in FIG. 3A.

[0044]FIG. 4 is a construction view showing the whole humidification system of the fuel cell wherein the humidifying module according to the first preferred embodiment is adopted.

[0045]FIG. 5 is a construction view showing the another embodiment of the humidification system of the fuel cell where in the humidifying module according to the second preferred embodiment is adopted.

[0046]FIG. 6 is a graph showing the timewise change of the humidification amount from the startup to the stable operative condition.

[0047]FIG. 7A is an explanation view showing the timewise change of the total time required for achieving the stable operating condition after the startup of the humidifying module of conventional technique.

[0048]FIG. 7B is an explanation view showing the timewise change of the total time required for achieving the stable operating condition after the startup of the humidifying module of the present invention.

[0049]FIG. 8 is an explanation view showing the relation between the humidification amount and the temperature of the gas led to the hollow fiber membrane bundle.

[0050]FIG. 9 is a sectional view showing the humidifier adopting the conventional humidifying module.

[0051]FIG. 10 is a sectional view showing the humidifier adopting the conventional humidifying module of another embodiment.

[0052]FIG. 11 is an explanation view showing the disadvantage in the conventional humidifying module of the another embodiment.

DESCRIPTION OF THE PREFERRED EMBODIMENT

[0053] The explanation about the humidifying module according to the preferred embodiment of the present invention will be carried out referring to the attached drawings. FIG. 1A is a perspective view of the humidifying module according to the first preferred embodiment of present invention. FIG. 1B is a partially enlarged view of part I of FIG. 1. FIG. 1C is a sectional view along the line A-A′ in FIG. 1B.

[0054] As shown in FIG. 1A through FIG. 1C, a humidifying module according to the first preferred embodiment of the present invention is composed of a housing la and a plumbing 2. A hollow fiber membrane bundle 1 b, which can achieve the moisture exchanging between the fluid passing inside and outside of the hollow fiber membrane, is installed within the housing 1 a in the condition that both end parts of the hollow fiber membrane bundle 2 b are fixed.

[0055] The plumbing 2 has an inlet 2 a for loading the fluid therein, and outlets 2 b for leading the fluid, which is led through the inlet 2 s, into the hollow fiber membrane bundle 1 b, in other words, outside of the hollow fiber membranes. The plumbing 2 is inserted into the hollow fiber membrane bundle 1 b, so that the total inserted length of the plumbing 2 may be shorter than the length in the longitudinal directions of the hollow fiber membrane bundle 1 b. The location where the plumbing 2 is inserted is about central portion with respect to the thickness direction of the plumbing 2.

[0056] The shape of the housing la is a circular cylinder hollow, both sides of which are opened, and a plurality of circular through holes Sout are bored along the circumference thereof. The position, a plurality of circular through holes Sout are bored, is the upstream side than the fixing part 1C′ wherein end part of the hollow fiber membranes are fixed by adhesion using the resins, and is the opposite side with respect to the inlet 2 a of the plumbing 2.

[0057] The plumbing 2 has a bottomed cylindrical shape, and acts an inner flow passage. In other words, the plumbing 2 is a circular hollow pipe, into which a bottom bs is formed, and at the one end part of which an inlet 2 a for loading the fluid is formed. A plurality of circular through holes hout are bored at vicinity of the bottom bs along the circumference of the plumbing 2.

[0058] The plumbing 2 is arranged so that the total inserted length of the inlet 2 a, for example, the length from the fixing part 1 c to the outlet 2 b of plumbing 2, may be shorter than the length in the longitudinal direction of the hollow fiber membrane bundle 1 b.

[0059] By arranging the plumbing 2 with above described manner, the fluid loaded through the inlet 2 a comes to be supplied over the whole longitudinal direction of the hollow fiber membrane bundle 1 b as much as possible.

[0060] A protrusion part 2 c having a circular cone shape is provided at the bottom bs of the plumbing 2 so that the tip part of the protrusion part 2 c may be opposite to the flow direction of the fluid loaded through the inlet 2 a.

[0061] The position where a plurality of through holes Hout are bored is established so that at least one through hole is provided at the downstream side with respect to the tip part of the protrusion part 2 c. To be more precise, the position X of the through hole, which is located at the most downstream side among a plurality of through holes hout, must be in the position between the tip part of the protrusion part 2 c and the bottom bs. These through holes Hout are provided at vicinity of the bottom bs of the plumbing 2 along the circumference of the plumbing 2.

[0062] The shape of the through hole is not restricted to the above-described case as long as it can pass through the fluid. For example, a polygonal shape and an oval shape may be acceptable. A long hole prolonging along the circumferential direction may also be acceptable as a shape of the through hole.

[0063] When the high humid gas, which is the fluid containing steam and condensed water therein, is loaded to the humidifying module 1 through the inlet 2 a of the plumbing 2, the functions and the advantages as below can be brought out.

[0064] (1) In the plumbing 2, the route section of the high humid gas becomes small as approaches to the downstream side (bottom bs side) from the tip part of the protrusion part 2 c having a circular cone shape. Thus, the flow rate of the high humid gas becomes high as approaches to the downstream side (bottom bs side).

[0065] (2) In the present invention, since the protrusion part 2 c having a circular cone shape is provided, the collision area with humid gas becomes gradually wide as approaches to the downstream side. Therefore, high humid gas passing through the plumbing 2 receives a shear force along the surface of the circular cone as approaches to the down stream side, and thus pushed toward the outer side (toward the radius direction of the hollow fiber membrane). That is, high humid gas is pushed toward the outer side more certainly than the conventional construction of the plumbing where the bottom of the plumbing is a plane shape and the fluid was received by the whole bottom part (plane surface).

[0066] (3) As a result of the multiplier effect of these factors, high humid gas loaded through the inlet 2 a moves along the surface of the circular corn, and then smoothly passed through a plurality of through holes hout located at the outlet 2 b. Therefore, the occurrence of the remained fluid at the outlet 2 b can be prevented even if the fluid containing steam and condensed water in the mixed condition is lead to the humidifying module 1.

[0067] The occurrence of the remained fluid can be prevented as this, the problems, such as the fracture of the plumbing caused by the freeze of remained fluid and the aggravation of the starting response of a fuel cell caused by the temperature dropping and freezing of the remained fluid can thus be prevented. The delay of the transient response can also be prevented.

[0068] In the present invention, furthermore, since the same circular members are adopted, that is, the shape of the inner flow passage is a circular cylinder hollow shape and the shape of the protrusion part is a circular cone, a humidifying module with superior assembling efficiency can be obtained.

[0069] Since the fluid comes to be supplied over the whole hollow fiber membrane bundle 1 b with sufficient fluid distribution toward the radius direction, furthermore, the usability of the hollow fiber membrane can be improved.

[0070] (4) In the present invention, High humid gas, supplied to the hollow fiber membranes bundle 1 b through a plurality of through holes hout of outlet 2 b, streams the outside of the hollow fiber membranes installed in the housing 1 a. At this time, the low humid gas passing through the inside of each hollow fiber membrane of the hollow fiber membrane bundle 1 b is thus humidified, and then high humid gas after giving the moisture to the low humid gas is discharged through the through holes Sout provided along the circumference of the housing 1 a.

[0071] (5) On the other hand, low humid gas is loaded through the opening 1 din of the housing la so that it must be a countercurrent flow with respect to the flow direction of high humid gas passing through the outside of the hollow fiber membrane. Low humid gas is humidified during passing through the inside of each hollow fiber membranes of the hollow fiber membranes bundle 1 b installed in the housing 1 a, and then exhausted through the opening 1 dout of housing 1 a.

[0072] The explanation about another embodiment of the protrusion part disposed at the bottom of the plumbing in the humidifying module will be carried out with referring to FIG. 2 and FIG. 3. In the following explanation, except for the shape of the protrusion part or the sectional shape of the plumbing, the composition of the humidifier is same as above-described. Therefore, only the explanation about the construction and the function according to the principle part will be carried out as below.

[0073] The explanation about the protrusion part of the present second embodiment provided at the bottom of the plumbing, through which the fluid is supplied to the humidifier, will be carried out.

[0074]FIG. 2A is a sectional view in the longitudinal direction of the plumbing into which the protrusion part is disposed. FIG. 2B is a plan view of the protrusion part looked from the inlet direction of the plumbing. To be more precise, the sectional view along the line B-B′ in FIG. 2A

[0075] The protrusion part 3 d of the humidifier according to the second preferred embodiment, as shown in FIG. 2, is disposed at the bottom bs1 of the plumbing 3 having the rectangular shape in the sectional view. The protrusion part 3 d is formed by stacking the plates of the square pole so that the size of the square pole becomes small gradually as approaches to the upstream side. So called like a pyramid shape is figured. In the present embodiment, the route section may be small as the downstream side (bottom bs1 side) of the plumbing 2 approaches.

[0076] Since this protrusion part 3 d is formed by stacking the plates of the square pole, the protrusion part having the suitable size depending on the sectional figure of the plumbing 3 can be easily manufactured.

[0077] The formation manner of the protrusion part 3 d is not restricted to this manner, for example, the machined technique may be acceptable for forming the protrusion part 3 d from one square pole.

[0078] When the high humid gas, which is the fluid containing steam and condensed water therein, is loaded to the humidifying module 1 through the inlet 3 a of the plumbing 3, the functions and the advantages as bellow can be brought out.

[0079] (1) In the plumbing 3, the route section of the high humid gas becomes small as approaches to the downstream side (bottom bs1 side) from the tip part of the protrusion part 3 d having a square stairway shape. Thus, the flow rate of the high humid gas becomes high as approaches to the downstream side (bottom bs1 side).

[0080] (2) In the present invention, since the protrusion part 3 d having a square stairway shape is provided, the collision area with humid gas becomes gradually wide as approaches to the downstream side. Therefore, high humid gas passing through the plumbing 3 receives shear force along the surface of the square stairway as approaches to the down stream side, and thus pushed toward the outer side (toward the radius direction of the hollow fiber membrane). That is, high humid gas is pushed toward the outer side more certainly than the conventional construction of the plumbing where the bottom of the plumbing is plane shape and the fluid was received by the whole bottom part (plan surface).

[0081] (3) As a result of the multiplier effect of these factors, high humid gas loaded through the inlet 3 a moves along the surface of the protrusion part 3 d, and then smoothly passed through a plurality of through holes Hout located at the outlet 3 b. Therefore, the occurrence of the remained fluid at the outlet 3 b can be prevented even if the fluid, high humid gas, containing steam and condensed water in the mixed condition, is led to the humidifying module of the present second preferred embodiment.

[0082] As this, since the occurrence of the remained fluid can be prevented, the problems, such as the fracture of the plumbing caused by the freeze of remained fluid and the aggravation of the starting response of a fuel cell by the temperature dropping and freezing of the remained fluid can be prevented. The delay of the transient response can also be prevented.

[0083] The explanation about the protrusion part of the present third embodiment disposed at the bottom of the plumbing, through which the fluid is supplied to the humidifier, will be carried out.

[0084]FIG. 3A is a sectional view in the longitudinal direction of the plumbing into which the protrusion part is disposed. FIG. 3B is a plan view of the protrusion part looked from the inlet direction of the plumbing. To be more precise, the sectional view along the line C-C′ in FIG. 3A

[0085] The protrusion part 4 d according to the third preferred embodiment, as shown in FIG. 3, is disposed at the bottom bs1 of the plumbing 4. The protrusion part 4 d is formed by stacking the plates of the circular pole so that the size of the circular pole becomes small gradually as approaches to the upstream side. So called like a pyramid shape is figured. In the present embodiment, the route section becomes small as the downstream side (bottom bs1 side) of the plumbing 4 approaches.

[0086] Since this protrusion part 4 d is formed by stacking the plates of the circular pole, the protrusion part having the suitable size depending on the sectional figure of the plumbing 4 can be easily manufactured.

[0087] The formation manner of the protrusion part 4 d is not restricted to this manner, for example, the machined technique may be acceptable for forming the protrusion part 4 d from one circular pole.

[0088] When the high humid gas, which is the fluid containing steam and condensed water therein, is loaded to the humidifying module through the inlet 4 a of the plumbing, the functions and the advantages as bellow can be brought out.

[0089] (1) In the plumbing 4, the route section of the high humid gas becomes small as approaches to the downstream side (bottom bs2 side) from the tip part of the protrusion part 4 d having a circular stairway shape. Thus, the flow rate of the high humid gas becomes high as approaches to the downstream side (bottom bs2 side).

[0090] (2) In the present invention, since the protrusion part 4 d having a circular stairway shape is provided, the collision area with humid gas becomes gradually wide as approaches to the downstream side. Therefore, high humid gas passing through the plumbing 4 receives the shear force along the surface of the circular stairway as approaches to the down stream side, and thus pushed toward the outer side (toward the radius direction of the hollow fiber membrane). That is, high humid gas is pushed toward the outer side more certainly than the conventional construction of the plumbing where the bottom of the plumbing is plane shape and the fluid was received by the whole bottom part (plan surface).

[0091] (3) As a result of the multiplier effect of these factors, high humid gas loaded through the inlet 4 a moves along the surface of the circular stairway, and then smoothly passed through a plurality of the through holes Tout located at the outlet 4 b. Therefore, the occurrence of the remained fluid at the outlet 4 b can be prevented even if the fluid containing steam and condensed water in the mixed condition is lead to the humidifying module of the present third preferred embodiment.

[0092] As this, since the occurrence of the remained fluid can be prevented, the problems, such as the fracture of the plumbing caused by the freeze of remained fluid and the aggravation of the starting response of a fuel cell by the temperature dropping and freezing of the remained fluid can be prevented. The delay of the transient response can also be prevented.

[0093] The explanation about one preferred embodiment of the humidification system, in which the humidifying module having a above described construction and function of the first preferred embodiment is applied as the humidifier, will be carried out with referring to the attached drawings.

[0094] The explanation about the construction of the whole humidification system of the fuel cell according to the first preferred embodiment will be carried out with referring to FIG. 4 as below.

[0095] As show in FIG. 4, a humidification system of the fuel cell according to the first preferred embodiment is consist of a fuel cell 10, a humidifier 11′, 12′, and a supercharger (S/C) 14. The fuel cell 10 generates a electric power by the reaction of hydrogen, which is contained in a fuel gas and supplied to the anode, with the oxygen, which is contained in the air and supplied to the cathode.

[0096] The humidifier 11′ and 12′ humidifies the gasses before supplied to the anode and cathode of the fuel cell 10, respectively, by performing the moisture exchange between the gasses before supplied to the fuel cell 10 and the discharged gas discharged from the cathode side of the fuel cell.

[0097] The supercharger (S/C) 14 supplies the air, which is an oxidizing agent gas, to the cathode of the fuel cell 10. Here, the fuel cell 10 plays a role of the humidification system.

[0098] The fuel cell 10 is the solid macromolecular adopting type fuel cell, and generates the electric power by the reaction of the hydrogen contained in the fuel gas with the oxygen contained in the air.

[0099] The reaction proceeds with the formula as bellow.

H2→2H ⁺+2 e ⁻  (1)

2H ⁺+(1/2) O₂+2e ⁻ →H ₂ O  (2)

H ₂+(1/2) O ₂ →H ₂ O  (3)

[0100] Here, Formula (1) shows a reaction in the anode. Formula (2) shows a reaction in the cathode. Formula (3) shows the reaction carried out in a whole fuel cell.

[0101] As a result of the reaction in the fuel cell, water comes arises at the cathode. The water generated at the cathode is generally evaporated and then discharged from the fuel cell 10 along with the air not used in the reaction.

[0102] In the fuel cell 10 of the solid macromolecular membrane type, furthermore, the solid macromolecular membrane is adopted as the electrolyte layer. This fuel cell 10 has a structure formed by stacking a plurality of single cells, which is composed of a pair of gas diffusion type electrodes, and a separator for separating the fuel gas and the air. In this single cell, the solid macromolecular membrane is sandwiched by the pair of gas diffusion type electrodes, which is also sandwiched by the separator from its outer side.

[0103] The humidifier 11 and 12′ has the humidifying module 1 to which the bottomed plumbing 2 is provided as the inner passage. A protrusion part 2 c is disposed at the bottom bs of the plumbing 2 as shown in FIG. 1.

[0104] The hollow fiber membrane adopted in the humidifier 11′ is an ion hydration type non-porosity film (for example, product name: NAFION film), which penetrates only water. On the other hand, the hollow fiber membrane adopted in the humidifier 12′ is a capillary-condensation type of conventional use, and is the porous film, which also penetrates gas molecules other than water.

[0105] In the humidifier 11′, which supplies the humid fuel gas to the anode of the fuel cell 10, since the non-porosity film is adopted, only the moisture is certainly moved to the anode side from the cathode side without passing the gasses while performing the moisture exchanging between the fuel gas (containing hydrogen) and the exhaust gas (containing oxygen) exhausted from the cathode. Thus, the occurrence of the mixing of the hydrogen gas and the oxygen gas can be prevented,

[0106] An ejector 13 is one of the vacuum pump for circulating the fuel gas supplied to the anode, and principal part thereof is composed of the a nozzle, a diffuser, a suction room, etc. This ejector 13 has a simple structure and excels in the operationablity and the maintainability. Since there are no movable portions, such as a rotatable or a slidable portion, also excels in the durability. Moreover, there is also merit that suitable materials having the corrosion resistance can be chosen depending on the type of the absorbed gas.

[0107] The supercharger (S/C) 14, which is a mechanical supercharger, absorbs the air of atmospheric pressure and compress it and then supply it to the cathode of the fuel cell 10. A lysholm type compressor can also be used instead of supercharger (S/C) 14.

[0108] The function of the humidification system of the fuel cell according to the first preferred embodiment will be explained as follows. The fuel gas, which is a low humid gas, fed to the ejector 13 is supplied to the humidifier 11′ after compressed by the ejector 13.

[0109] The fuel gas (low humid gas) supplied to the humidifier 11′ is humidified by the moisture exchanging with the exhaust gas (high humid gas) discharged from the cathode of the fuel cell 10 while passing through the inside of the humidifying module equipped in the humidifier 11′, and then supplied to the anode.

[0110] The hydrogen contained in the fuel gas supplied to the anode of the fuel cell 10 reacts with the oxygen contained in the air supplied to the fuel cell 10 from the supercharger (S/C) 14, and thus electric power is obtained. The fuel gas not used in the reaction is supplied to the post process (for example, a catalytic combustor) as an exhaust gas. Some of the exhaust gas are absorbed by the ejector 13, and then circulated to the fuel cell 10 for reusing as a fuel gas.

[0111] In the super charger (S/C) 14, on the other hand, the air in the atmosphere is absorbed and then led to the humidifier 12′ as a low humid gas.

[0112] The air (low humid gas) led to the humidifier 12′ is humidified by the moisture exchanging with the exhaust gas (high humid gas) discharged from the humidifier 11′ while passing through the humidifying module, and then supplied to the cathode.

[0113] The air, which is supplied to the cathode in the fuel cell 10 and not used in the reaction with the hydrogen contained in the fuel gas, is supplied to the humidifier 11′ as an exhaust gas. The exhaust gas supplied to the humidifier 11′ humidifies the fuel gas supplied from the ejector 13 by achieving the moisture exchanging, and then exhausted from the humidifier 11′.

[0114] The exhaust gas discharged from the humidifier 11′ is supplied to the humidifier 12′, and humidifies the air supplied from the supercharger (S/C) 14 by the moisture exchanging. The exhaust gas after the moisture exchanging, is discharged from the humidifier 12′, and supplied to the post process, for example, a catalytic combustor.

[0115] A second preferred embodiment of the humidification system, in which the humidifying module of the first preferred embodiment is adopted as the humidifier of the fuel cell will be explained as referring to the attached drawings. In the following explanation, the same components and the plumbing as explained in the first preferred embodiment is indicated using the same symbol as in the explanation of the first preferred embodiment.

[0116] As shown in FIG. 5, the differences in the construction of the humidification system between first and second preferred embodiment is the arrangement of the humidifier 11 and 12. The humidifier 11 carries out the moisture exchanging between the fuel gas supplied to the anode and the exhaust gas discharged from the anode. The humidifier 12 carries out the moisture exchanging between the air supplied to the cathode and the exhaust gas discharged from the cathode.

[0117] In the humidification system according to the second preferred embodiment, the porous membrane is used as the hollow fiber membrane adopted in the humidifier 11 and 12.

[0118] The construction of another components expect for the above-described is same as in the first preferred embodiment, thus the explanation about them are omitted here.

[0119] The function of the humidification system of the fuel cell according to the second preferred embodiment will be explained with referring to FIG. 5.

[0120] The fuel gas, which is a low humid gas, fed to the ejector 13 is supplied to the humidifier 11 by the ejector 13. The fuel gas (low humid gas) supplied to the humidifier 11 is humidified by the moisture exchanging with the exhaust gas (high humid gas) discharged from the anode of the fuel cell 10 while passing through the humidifying module equipped in the humidifier 11.

[0121] The hydrogen contained in the fuel gas is supplied to the anode of the fuel cell 10 and reacts with the oxygen contained in the air, which is supplied to the cathode of the fuel cell 10 from the super charger (S/C) 14, and thus electric power is obtained. The fuel gas not used in the reaction is again supplied to the humidifier 11 as an exhaust gas (off gas).

[0122] The exhaust gas led to the humidifier 11 humidifies the fuel gas supplied to the humidifier 11 from the ejector 13 by giving the moisture, and then supplied to the post process, for example, a catalytic-combustor. Some of the exhaust gas discharged from the humidifier 11 are absorbed by the ejector 13, and then circulated to the anode of the fuel cell 10 as a fuel gas.

[0123] In the super charger (S/C) 14, on the other hand, the air in the atmosphere is absorbed and then led to the humidifier 12 as a low humid gas.

[0124] The air (low humid gas) led to the humidifier 12 is humidified by the moisture exchanging with the exhaust gas (high humid gas) discharged from the cathode of the fuel cell 10 while passing through the humidifying module, and then supplied to the cathode.

[0125] The air not used in the reaction with the hydrogen contained in the fuel gas is discharged from the fuel cell 10 and supplied to the humidifier 12 as an exhaust gas. The exhaust gas supplied to the humidifier 12 humidifies the fuel gas supplied from the super charger 14 by giving the moisture, and then supplied to the post process, for example, a catalytic combustor.

[0126] The operation result of the humidification system of the fuel cell according to the first preferred embodiment will be explained with referring to FIG. 6 through FIG. 8. FIG. 6 is an explaining view showing the timewise change of the humidification amount from the startup to the stable operative condition. As can be seen from FIG. 6, the total time required for achieving the stable operating condition after obtaining the constant humidification amount is shorter than the humidification system of the conventional fuel cell.

[0127]FIG. 7 is a comparative view of the total time required for achieving the stable operating condition after startup of the humidifying module between the present invention and the conventional manner. FIG. 7A is an explaining view showing the timewise change of the total time required for achieving the stable operating condition after the startup of the humidifying module of the conventional technique. FIG. 7B is an explanation view showing the timewise change of the total time required for achieving the stable operating condition after the startup of the humidifying module of the present invention.

[0128] As can be seen from FIG. 7A and FIG. 7B, in the humidifying module of the present invention, the total time required for achieving the stable operating condition after startup is shorter than the conventional manner. That is, the humidifying module of the present invention surpasses in the responsibility.

[0129]FIG. 8 is an explanation view showing the relation between the humidification amount and the temperature of the gas loaded to the hollow fiber membrane bundle. As can be seen from FIG. 8, total humidification amount becomes higher as the temperature of the gas loaded to the hollow fiber membrane bundle is higher.

[0130] As decried above, since the fuel gas supplied to the fuel cell is humidified using the humidifier of the first preferred embodiment, the occurrence of the remained water at the bottom of the plumbing can be prevented even if the fluid, steam and condensed water are contained therein, is passed through the inner flow passage. Thus, the problems, such as the fracture of the plumbing caused by the freeze of remained water, and the cooling down of the high humid gas discharged from the fuel cell by the remained water, can be prevented.

[0131] In the present invention, furthermore, the gas led to the hollow fiber membrane bundle can be adjusted to the desired temperature with short duration. Therefore, the humidifying module of the humidification system with the superior startup responsibility and the output responsibility can be obtained.

[0132] In the present invention of above described functions and construction, the advantages as below can be obtained.

[0133] (1) The route section of the fluid becomes small as approaches to the downstream side (bottom side) from the tip part of the protrusion part. Thus, the flow rate of the fluid becomes higher as approaches to the downstream side (bottom side).

[0134] (2) The protrusion part is provided so that the collision area with fluid becomes gradually wide as approaches to the downstream side (bottom side). Therefore, the fluid receives the shear force along the surface of the protrusion part as approaches to the down stream side. The fluid is thus pushed toward the outer side (toward the radius direction of the inner flow passage). That is, fluid is pushed toward the outer side more certainly than the inner flow passage of the conventional construction wherein the shape of bottom is plane shape and the fluid was received by the whole bottom (plan surface).

[0135] (3) As a result of the multiplier effect of these factors, the fluid is smoothly passed through the outlet of the inner flow passage. Thus, the occurrence of the remained fluid at the bottom can be prevented even if the fluid containing steam and condensed water in the mixed condition is led to the humidifying module.

[0136] As this, in the humidifying module according to the present invention, the occurrence of the remained fluid can be prevented. The problems, such as the fracture of the plumbing caused by the freeze of remained water, and the cooling down of the high-temperature gas discharged from the fuel cell by the remained water, can thus be prevented. Therefore, the humidifying module, which brings the efficient output responsibility and the startup responsibility to the fuel cell, even if it is adopted to the humidification of the gas supplied to the fuel cell.

[0137] According to the present invention, furthermore, since the same circular members are adopted, that is, the shape of the inner flow passage is a cylinder shape and the shape of the protrusion part is a circular cone. Thus, the humidifying module with superior workability can be obtained.

[0138] Since the fluid comes to be supplied over the whole hollow fiber membrane bundle with sufficient fluid distribution toward the radius direction, the usability of the hollow fiber membrane can be improved.

[0139] In the present invention, the flow rate to the perpendicular direction of the fluid, in other wards, the rate of diffusion in the radial direction, is increased, because of arranging the through holes at the vicinity of the bottom part of the inner flow passage along the circumferential. Thus, the fluid comes to be supplied over the whole hollow fiber membrane bundle with sufficient fluid distribution toward the radius direction, and then the usability of the hollow fiber membrane can be improved.

[0140] In the present invention, at least one through hole is positioned at the downstream side than the tip part of the protrusion part.

[0141] (i) In the plumbing, therefore, the route section of the fluid becomes small as approaches to the downstream side (bottom side) from the tip part of the protrusion part. Thus, the flow rate of the high humid gas becomes high as approaches to the downstream side (bottom side).

[0142] (ii) In the plumbing, therefore, the protrusion part is provided at the bottom of the inner flow passage so that the tip part of the protrusion part may be opposite to the flow direction of the fluid. Thus, the collision area with humid gas becomes gradually wide as approaches to the downstream side. Therefore, the fluid receives shear force along the surface of the protrusion part as the downstream side approaches, and is pushed toward the outer side. That is, fluid is pushed toward the outer side more certainly than the conventional construction of the plumbing where the bottom of the plumbing is plane shape and the fluid was received by the whole bottom part (plane surface).

[0143] (iii) In the plumbing, as a result of the multiplier effect of these factors, when fluid is led to the inner flow passage, the fluid led therein is smoothly passed through the through hole, because at least one through hole is positioned at the downstream side than the tip part of the protrusion part.

[0144] If the through hole is positioned at the upstream side than the tip part of the protrusion part, since the passing of the fluid is disturbed by the fluid rebounded from the bottom, such excellent effectiveness is not obtained. 

What is claimed is:
 1. A humidifying module comprising: a hollow fiber membrane bundle capable of performing a moisture exchanging between fluids streaming the inside and the outside thereof; an inner flow passage inserted into said hollow fiber membrane bundle at the about central part with respect to the thickness direction of said hollow fiber membrane bundle so that the total insertion length thereof may be shorter than the length in the longitudinal directions of said hollow fiber membrane bundle, and said inner flow passage has inlet and outlet capable of passing said fluid, and has a bottom located near said outlet; and A protrusion part disposed at said bottom so that it may be opposite to the flow direction of said fluid streaming the inside of said inner flow passage.
 2. A humidifying module according to the claim 1, wherein said inner flow passage is formed in a cylinder shape, and said protrusion part is formed in a circular corn shape.
 3. A humidifying module according to the claim 1, wherein said outlet is through holes bored on the circumference wall of said inner flow passage near said bottom, and at least one through hole is positioned at the downstream side than a tip part of said protrusion part.
 4. A humidifying module according to the claim 2, wherein said outlet is through holes bored on the circumference wall of said inner flow passage near said bottom, and at least one through hole is arranged at the downstream side than a tip part of said protrusion part.
 5. A humidifying module according to the claim 1, wherein said protrusion part is formed by stacking the plates of the circular pole so that the size of the circular pole becomes small gradually as approaches to the upstream side of said inner flow passage.
 6. A humidifying module according to the claim 1, wherein said protrusion part is formed by stacking the plates of the square pole so that the size of the square pole becomes small gradually as approaches to a upstream side of said inner flow passage.
 7. A humidifying module comprising: a hollow fiber membrane bundle composed of a plurality of hollow fiber membrane capable of performing a moisture exchanging between fluids streaming the inside and the outside thereof; an inner flow passage having a cylinder hollow shape inserted into said hollow fiber membrane bundle so that the total insertion length thereof may be shorter than the length in the longitudinal directions of said hollow fiber membrane bundle, and said inner flow passage has inlet and outlet capable of passing said fluid, and has a bottom located near said outlet; and a protrusion part disposed at said bottom so that the route section of said inner flow passage becomes small as approaches to said bottom.
 8. A humidifying module according to the claim 7, wherein said outlet is through holes bored on the circumference wall of said inner flow passage near said bottom, and at least one through hole is located at the downstream side than a tip part of said protrusion part.
 9. A humidifying module according to the claim 7, wherein said protrusion part is formed in a circular corn shape.
 10. A humidifying module according to the claim 7, wherein said protrusion part is formed by stacking the plates of the circular pole so that the size of the circular pole becomes small gradually as approaches to the upstream side of said inner flow passage.
 11. A humidifying module according to the claim 7, wherein said protrusion part is formed by stacking the plates of the square pole so that the size of the square pole becomes small gradually as approaches to a upstream side of said inner flow passage. 